Description
The 51.2V 200Ah Lithium Battery (RG51200P) is a premium energy storage solution designed for OEMs, ODMs, and wholesale buyers in industrial, commercial, and renewable energy sectors. With 10.24 kWh capacity, it powers C&I ESS, data centers, telecom base stations, hospitals, schools, and solar hybrid systems, delivering unmatched reliability and scalability.
Key Features
High Energy Density: A nominal voltage of 51.2V and 200Ah capacity provide 10.24 kWh of energy, ideal for demanding applications requiring extended runtime.
Robust LiFePO4 Technology: Built with lithium iron phosphate cells for superior thermal stability, safety, and a design life of 20 years.
Ultra-Long Cycle Life: Over 8000 cycles at 80% DOD ensure cost-effective, long-term performance for industrial and renewable energy projects.
Scalable Configuration: Supports up to 16 units in parallel (expandable to 32) for flexible energy storage expansion.
Advanced Customization: Optional upgrades include Bluetooth, SNMP, self-heating, CAN-bus, PC monitoring software, and thermal aerosol fire suppression to meet diverse OEM requirements.
Product Description
The 51.2V 200Ah Lithium Battery (RG51200P) combines cutting-edge LiFePO4 chemistry with a compact 5U design (570 x 440 x 222 mm / 22.4 x 17.3 x 8.7 inches) and 86 kg (189.5 lb) weight, optimizing space efficiency without compromising power. Its JBD Communication BMS ensures protection against overvoltage, overheating, and short circuits, while RS485 communication enables seamless integration with inverters like Deye, Victron, and Growatt.
Certified to UL1642, UL1973, IEC62619, CE, and UN38.3 standards, this battery guarantees compliance with global safety and quality benchmarks. The IP21-rated enclosure, M6 terminals, and optional ESS connectors enhance durability and ease of installation.
Ideal for OEMs and system integrators, this lithium battery supports temperatures from -20¡ãC to 60¡ãC during discharge and includes features like an LCD display, circuit breaker, and power switch for user-friendly operation. With customizable silkscreen, labeling, and cabinet options, it¡¯s engineered to meet the precise needs of industrial, telecom, and solar energy applications worldwide.
Choose the 51.2V 200Ah Lithium Battery to elevate your energy storage solutions with unmatched performance, scalability, and OEM adaptability.
51.2V 200Ah Lithium Battery Manufacturing Process
What are key steps in 51.2V 200Ah lithium battery manufacturing?
The manufacturing process of 51.2V 200Ah lithium batteries includes several crucial steps: cell selection, assembly, and testing. First, lithium cells are chosen based on energy density and quality. Then, the cells are assembled into modules, followed by the integration of the Battery Management System (BMS) for monitoring. After assembly, the battery undergoes rigorous testing for capacity, safety, and performance to ensure it meets the required specifications and safety standards.
What cell types are used in 51.2V 200Ah rack batteries?
51.2V 200Ah rack-mounted lithium batteries typically use LiFePO4 (Lithium Iron Phosphate) cells for their safety, stability, and long cycle life. These cells are known for their high thermal stability and superior performance in high-capacity applications. LiFePO4 cells offer better longevity and are more resistant to overheating, making them ideal for commercial and industrial energy storage systems.
International certifications for China OEM 51.2V batteries?
China OEM 51.2V lithium batteries are typically certified with international standards like UL1973 for safety, IEC62133 for electrical safety, and UN38.3 for transportation. These certifications ensure that the batteries meet rigorous performance and safety requirements, allowing them to be used in various global applications such as renewable energy storage, telecom, and industrial backup systems.
Advantages of China OEM 51.2V vs other batteries?
China OEM 51.2V batteries have several advantages, including cost-efficiency and customization. Chinese manufacturers offer competitive prices due to their established production capabilities and scale. Additionally, they provide a high degree of customization, tailoring battery solutions to meet specific customer requirements. These advantages, along with adherence to global safety certifications, make them a strong option compared to other battery manufacturers.
Typical applications for 51.2V 200Ah rack-mounted batteries?
51.2V 200Ah rack-mounted lithium batteries are widely used in telecommunications for backup power, data centers for uninterrupted operations, and renewable energy systems such as solar and wind farms. These batteries provide reliable and efficient energy storage, ensuring seamless power supply for critical infrastructure and energy management systems.
Quality control measures in OEM lithium battery production?
OEMs implement strict quality control measures to ensure reliability and performance. This includes automated inspections, real-time monitoring of assembly, and safety testing for every batch. Each battery undergoes performance tests, including capacity, charge/discharge cycles, and safety checks like thermal stability and leakage prevention, ensuring that the batteries meet industry standards and offer long-lasting performance.
Custom Manufacturing and Safety Standards in Chinese Lithium Battery Production
What are China’s advantages in custom rack-mounted lithium battery production?
China’s advantages in custom rack-mounted lithium battery production include high scalability and advanced manufacturing capabilities. With an extensive supply chain, Chinese manufacturers can efficiently produce large volumes of customized battery packs. Their ability to adjust capacity, voltage, and form factor makes them ideal for various industrial applications, from telecommunications to renewable energy systems.
How do Chinese factories ensure compliance with international battery standards?
Chinese factories ensure compliance with international battery standards by adhering to ISO9001 for quality management and obtaining certifications such as UL1973, IEC62619, and UN38.3. These standards ensure that their lithium batteries meet safety, environmental, and performance requirements for global markets, allowing them to be used in industries like telecom, energy storage, and transportation.
What are key challenges in thermal management for rack-mounted lithium batteries?
Thermal management is a critical challenge in rack-mounted lithium battery systems due to the high energy output. Overheating can lead to reduced efficiency and even dangerous situations like thermal runaway. Proper cooling systems, heat sinks, and intelligent BMS are required to maintain optimal temperature ranges. Designing for effective heat dissipation ensures the battery operates safely and efficiently for extended periods.
How does modular design impact scalability in lithium battery factory solutions?
Modular design in lithium battery systems enhances scalability by allowing flexible configurations that can easily be expanded or upgraded. This modular approach enables manufacturers to produce customized solutions for a range of power needs and facilitates easy integration with existing infrastructure. It also makes maintenance more manageable, as individual modules can be replaced or upgraded without disrupting the entire system.
What safety certifications are required for lithium battery exports from China?
Lithium batteries exported from China typically require UL1973 (for safety in energy storage), IEC62133 (for electrical safety), and UN38.3 (for transportation). These certifications confirm that the batteries meet international safety, performance, and environmental standards, ensuring their safe use in global markets. Additionally, CE and RoHS certifications are required for entry into European markets.
What quality control measures ensure reliability in Chinese battery manufacturing?
Chinese battery manufacturers use a combination of automated testing, real-time monitoring, and inspections to maintain high quality standards. Each battery is subjected to capacity testing, cycle life testing, and safety tests to ensure it meets global safety standards. These rigorous quality control measures help guarantee that the batteries perform reliably over time in demanding applications.
Industrial Lithium Batteries: Trends and Suppliers
Top high-capacity lithium battery suppliers for industry?
Leading high-capacity lithium battery suppliers for industrial applications include CATL, BYD, and LG Chem. These manufacturers are known for providing high-performance batteries used in various industries, including renewable energy storage, telecommunications, and industrial backup power systems. Their expertise in developing reliable, long-lasting solutions makes them leaders in the global market.
Key technical specs for industrial lithium batteries?
Key technical specifications for industrial lithium batteries include voltage, capacity, and cycle life. Industrial lithium batteries often range from 48V to 512V with capacities from 100Ah to 500Ah, depending on the application. These batteries offer high energy density and long cycle life, ensuring reliability in continuous use for sectors like telecommunications, solar energy, and critical infrastructure.
Certifications required for industrial battery suppliers?
Industrial battery suppliers typically need certifications like UL1973 (for safety), IEC62619 (for energy storage), and ISO9001 (for quality management). Additionally, certifications such as UN38.3 (for transport) and RoHS (for environmental compliance) are required to meet international standards for safety and environmental impact. These certifications ensure that the batteries meet global requirements for performance and safety.
Trends in industrial energy storage battery tech?
The key trends in industrial energy storage battery tech include advancements in solid-state batteries, higher energy density, and longer cycle life. There is also an increasing focus on sustainable manufacturing processes and eco-friendly battery chemistries. The integration of AI-driven battery management systems (BMS) for enhanced monitoring and control is also gaining traction.
Comparing lithium vs other industrial batteries?
Lithium batteries have clear advantages over other industrial battery types, such as higher energy density, longer cycle life, and faster charging. They also have a lower total cost of ownership due to their longevity and efficiency. In comparison, lead-acid batteries are cheaper upfront but require more maintenance and have a shorter lifespan, making lithium batteries more cost-effective in the long run.
Sustainability practices in lithium battery manufacturing?
Sustainability practices in lithium battery manufacturing include recycling of battery components, minimizing carbon footprints, and using eco-friendly materials. Manufacturers are increasingly focusing on reducing waste during production and improving the overall energy efficiency of their batteries. These practices help make lithium battery production more sustainable and reduce the environmental impact of widespread battery use.
PM-LV51200-5U Lithium Battery Specifications and Applications
What are the key specifications of PM-LV51200-5U?
The PM-LV51200-5U is a 51.2V, 200Ah lithium battery, offering 10.24kWh of energy storage. Its 5U rack-mounted design is space-efficient, making it suitable for industrial use where space is limited. It is equipped with a Battery Management System (BMS) for enhanced monitoring and safety, ensuring reliability in long-term operation for backup power systems, telecom, and renewable energy solutions.
What certifications apply to PM-LV51200-5U production?
The PM-LV51200-5U lithium battery is certified with UL1973 (for energy storage safety), IEC62133 (for battery safety), and UN38.3 (for transport). These certifications ensure that the battery meets high standards for safety, performance, and environmental compliance, making it suitable for use in various global markets across industries like telecom, energy storage, and critical power systems.
How does PM-LV51200-5U ensure quality control?
PM-LV51200-5U ensures quality through rigorous testing at every stage of production, including capacity, performance, and safety checks. The battery undergoes stress testing, including high and low-temperature tests, to verify its durability. Each unit is also inspected for defects, and the BMS is thoroughly checked to ensure reliable monitoring and protection, ensuring long-term performance.
What customization options are available for OEM?
OEMs offer several customization options for PM-LV51200-5U batteries, including voltage, capacity, and form factor modifications. Customers can choose configurations tailored to their specific energy storage needs, whether for telecom backup or solar energy storage. Additionally, BMS integration can be customized to suit particular operational requirements, ensuring that the battery meets precise customer specifications.
What technical standards govern PM-LV51200-5U design?
The design of PM-LV51200-5U is governed by several technical standards, including IEC62133 for electrical safety, UL1973 for energy storage, and UN38.3 for safe transport. These standards ensure the battery’s compliance with global safety, environmental, and performance regulations. The integration of these standards into its design ensures the battery operates efficiently and safely across diverse applications.
Which industries commonly use PM-LV51200-5U batteries?
PM-LV51200-5U lithium batteries are commonly used in industries like telecommunications for backup power, renewable energy for storing solar and wind energy, and data centers for uninterrupted power supply. Their high energy capacity and reliability make them ideal for critical infrastructure that requires consistent and efficient energy storage solutions.
Key Design Considerations and Maintenance for Lithium Battery Systems
Key design considerations for 51.2V 200Ah rack battery systems?
Key design considerations for 51.2V 200Ah rack battery systems include energy density, space efficiency, and thermal management. The system must be compact while offering high energy storage. Thermal control mechanisms are essential to prevent overheating, while the modular design ensures easy scalability. Battery management systems (BMS) are integrated for monitoring and safety, ensuring the system operates optimally.
Safety protocols for lithium battery system integration?
Safety protocols for lithium battery system integration include fire suppression systems, over-voltage protection, and temperature monitoring. The use of a Battery Management System (BMS) is critical for real-time monitoring of cell voltage, current, and temperature. Proper installation and regular inspections also help mitigate risks like short circuits or thermal runaway, ensuring long-term safety.
Installation steps for rack-mounted 51.2V 200Ah batteries?
Installing rack-mounted 51.2V 200Ah batteries involves several steps: proper rack alignment, connecting the battery modules to the power system, and ensuring that ventilation systems are in place for effective thermal management. Once installed, the system should undergo a full charge cycle and be integrated with the Battery Management System (BMS) for monitoring and diagnostics.
Compatibility requirements with existing power infrastructure?
51.2V 200Ah rack-mounted batteries need to be compatible with the existing power infrastructure in terms of voltage and current. They should integrate seamlessly with renewable energy sources like solar panels and be able to interface with power inverters and charge controllers. Compatibility with existing systems ensures smooth operation and prevents damage to both the battery and the infrastructure.
Maintenance strategies for lithium battery longevity?
Maintaining lithium batteries for longevity includes regular capacity testing, cleaning terminals, and ensuring optimal temperature for operation. It’s also crucial to avoid overcharging or deep discharging the battery. Regular inspection of the Battery Management System (BMS) and checking for physical wear or corrosion ensures the battery continues to perform efficiently and lasts for its full cycle life.
Performance optimization techniques for high-voltage battery systems?
Performance optimization techniques for high-voltage battery systems include balancing cell voltages, optimizing charge/discharge rates, and using advanced thermal management systems to keep the battery at an optimal temperature. Implementing a smart BMS that actively adjusts to real-time data and optimizes performance based on usage patterns can extend battery life and improve overall efficiency.
Lithium Batteries for Telecom Backup Systems
Types of lithium batteries produced for telecom backup?
Lithium batteries used for telecom backup typically include LiFePO4 (Lithium Iron Phosphate) for its high cycle life and safety. These batteries are designed to handle the constant charging and discharging cycles common in telecom environments. They provide long-lasting performance and can withstand extreme temperature conditions, ensuring reliable backup power for telecom towers and other critical infrastructure.
Certifications meeting telecom industry standards?
Telecom industry standards for lithium batteries include IEC62133 for electrical safety, UL1973 for energy storage safety, and UN38.3 for safe transportation. These certifications ensure that the batteries comply with industry regulations and can provide consistent and reliable power in telecom applications.
Competitive advantages over other OEM manufacturers?
China-based OEM manufacturers offer competitive prices, customization options, and rapid scalability compared to other manufacturers. Their extensive manufacturing capabilities and experience in producing high-quality, high-capacity lithium batteries allow them to offer tailored solutions that meet telecom industry requirements while ensuring safety and reliability.
Applications in telecom backup power systems?
Lithium batteries are widely used in telecom backup power systems, providing uninterrupted power to telecom towers, base stations, and communication networks. These batteries ensure that telecom services remain operational during power outages or fluctuations, maintaining communication in remote and urban areas.
Quality control processes for battery reliability?
OEMs use a comprehensive set of quality control measures for telecom battery reliability, including testing for cycle life, capacity retention, and high/low temperature resistance. Real-time monitoring of battery health through the Battery Management System (BMS) ensures the battery functions within safe parameters and meets the reliability standards necessary for telecom applications.
R&D focus areas for lithium battery technology?
Research and development in lithium battery technology focus on enhancing energy density, cycle life, and safety. Other areas include solid-state batteries, recycling technologies, and advanced Battery Management Systems (BMS) to improve overall efficiency, reduce costs, and ensure sustainable and safe battery use in telecom and other sectors.
